Surge is defined as the operating point at which the compressor peak head capability and minimum flow limit are reached. The compressor loses the ability to maintain the peak head when surge occurs and the entire system becomes unstable. Under normal conditions, the compressor operates to the right of the surge line. However, as fluctuations in flow rate occur, or under startup / emergency shutdown, the operating point will move towards the surge line because flow is reduced. If conditions are such that the operating point approaches the surge line, the impeller and diffuser begin to operate in stall and flow recirculation occurs. The flow separation will eventually cause a decrease in the discharge pressure and flow from suction to discharge will resume. This is defined as the surge cycle of the compressor.
The surge cycle will repeat itself unless control systems are installed or operational changes are made to bring the compressor out of the surge cycle. The surge cycle may result in a small or large flow reversal period depending on the discharge gas volume and the pressure ratio. Chronic surge is characterized by intermittent periods of small flow reversal that may not cause severe damage to the machine. Acute surge is more pronounced, usually due to a rapid transition across the surge line. Any surge event can cause severe damage to the thrust bearings, seals, and the impeller.
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