How long should the arc length be on stick welding?

The arc length in stick welding should typically be about the thickness of a nickel, roughly 1/8 inch (3 mm). Maintaining this distance helps ensure a stable arc and optimal heat transfer, resulting in better weld quality. Too short an arc can lead to excessive spatter and a poor weld, while too long an arc may cause incomplete fusion and increased porosity. Adjust the arc length based on the specific electrode and welding position for best results.