How does a clutch work?

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1057445

2026-03-14 05:20

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Taken from: http://www.clutchwizard.com/basics.htm

The flywheel is a large steel or aluminum disc. It acts as a balance weight for the engine, dampening engine vibrations caused by the firing of each cylinder and provides a surface that the clutch can contact. The flywheel also has teeth around its circumference for the starter motor to engage and crank the engine. The clutch disc is a steel plate, covered with a frictional material that is sandwiched between the flywheel and the pressure plate. The center of the disc is the hub, which fits the spines of the transmission input shaft. When the clutch is engaged, the disc is "squeezed" between the flywheel and pressure plate, and power from the engine is transmitted by the disc's hub to the input shaft of the transmission. A pressure plate is a metal spring-loaded friction surface that is bolted to the flywheel. It has a metal cover, heavy release springs, a metal pressure surface, and a thrust ring or fingers for the release bearing. The thrust ring or fingers release the clamping force of the springs when the clutch is disengaged. When the clutch pedal is depressed, the "Throw-out bearing" pushes the pressure plate's release fingers. The pressure plate pulls away from the clutch disc, disengaging the clutch, thus interrupting power flow. When the clutch pedal is released and the clutch is fully engaged, the release bearing is normally stationary and does not rotate with the pressure plate. Clutch operation is accomplished either mechanically or with a hydraulic pressure system. If a vehicle has a mechanically operated linkage, it will incorporate either a shaft-and-lever linkage arrangement or a cable. Systems that are made up of linkages, levers and pivot points are found primarily on older vehicles. These systems require regular lubrication and can only be designed to fit a limited range of configurations. A cable operated clutch mechanism is relatively simple. A cable connects the clutch pedal directly to the clutch release fork. This simple design is flexible and compact. There is however, a tendency for cables to gradually stretch and eventually break due to age and wear. On a hydraulically operated clutch, a master cylinder is usually directly operated by the clutch pedal assembly. A slave cylinder at the transmission is connected to the master cylinder by high-pressure tubing. The slave cylinder pushes either an operating lever or directly on the release bearing. Hydraulic systems require less pedal pressure and provide a smooth "liquid" feel to clutch engagement. Design configuration is very flexible and can very easily be adapted to most any required configurations Heres a video:

== == http://www.YouTube.com/watch?v=6BaECAbapRg&NR=1

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