How do you get the starter out of a 94 polaris 4 wheeler?

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1224029

2026-03-05 02:11

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First of all this is not an easy task . On the left side of machine is your clutch cover . This needs to come off . The back fender is attached to the left foot rest by 2 bolts , take these off as they will help get clutch cover off . There is several screws to the cover . After the cover is off ,you will see the 2 clutches . Take the bolt out of the rear clutch and pull it straight out , this will allow you to take off drive belt . Then you need to take off the front clutch , which will require a special puller that screws in after you take out front clutch bolt . With both clutches off you need to remove the inner clutch backing plate . there is 3 or 4 screws by the end of crankshaft and 3 screws to the back of housing . With all this off the machine you can see the back of starter . There is a bracket that holdes the starter to the motor remove the 2 screws on top that hook to the motor . Un hook the nut that holds the battery cable to starter . Then go to other side of machine . The recoil starter assy has to be removed . When you get this off you can see the starter gear . There is 2 bolts that go into the starter that need to be removed . Then there is several small bolts that hold the skid plate under the machine . These need to come out and remove plate . Then you should be able to remove starter by pulling it to you from the clutch side . The starter drive will probably come too . There is one bolt on the recoil cover that is hard to get out . If you unhook the foot brake linkage and the spring , you can remove it through the hole that the spring hooks into .Good luck hope this helps you .

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