How to replace the clutch pedal shaft on a 1967 volkswagen beetle?

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1055499

2026-02-27 08:15

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It's a fun job because you get to use hammers, and you may not have to change it. These almost all get changed because you managed to break off the hook the clutch cable rides in. Start by unhooking the accelerator cable from the carb, then undoing the two bolts that hold the pedal cluster to the tunnel, unhook the accelerator cable, and pull the pedal cluster out. The piece that was inside the tunnel is where the problem lies. If the hook broke off, you've got to replace the shaft. If it DIDN'T break off, you wore through the pin in the clutch cable clevis that goes over the hook. Assuming the hook's broken, start by finding the alignment bolt for the shaft, and remove it. It's a hex-head bolt sticking out of the clutch pedal arm down at the base, and you'll see it. Use a big hammer and a big drift to beat the shaft out of the pedal cluster. Put some grease--lithium, moly, CV grease, whatever you have--on the shaft and slide it into the cluster. Rotate it so the hook is up and the hole for the alignment bolt is lined up, and install the bolt. Jack the left side of your car up and loosen the clutch cable a LOT--you can remove the adjuster nut if you'd like. Catch the pin in the clutch cable clevis over the hook, then set the pedal cluster about where it goes. The brake pedal has a pin coming off it that works the master cylinder. Put this pin into the master cylinder, hook up the accelerator cable and bolt the pedal cluster back in. Finally, adjust the throttle and clutch cables.

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